Brand New Stainless Steel Steam Single Jacket Limpet Coil Heating Active Pharmaceutical Ingredients Production Reactor Tank

Product Description

STAINLESS STEEL API PHARMACEUTICAL Reactor Tank

STAINLESS STEEL API PHARMACEUTICAL Reactor Tank is used to perform chemical reactions, distillation, crystallization, mixing, and isolation of materials in food, sea water, waste water, API manufacturing facilities, and the chemical industry.
This specially designed equipment features an agitator and gearbox with a flameproof electrical motor. The agitator ensures proper mixing, eddy formation, and vortex formation as per specific requirements, with agitator types selected based on the process.
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Structure & Operation

It is a jacketed Crystallizing reactor tank where the jacket can be designed as a Single Full Jacket or Limpet Coil Jacket. It maintains reaction conditions by providing utilities like steam, chilled water, cooling water, chilled brine, and hot water.
  • Material Charging: Solids are charged through manholes/nozzles manually; liquids via pipelines or manholes.
  • Precision Control: Inside shell equipped with PH sensors, conductivity meters, load cell sensors, and flow meters.
  • Agitation: Top-mounted anchor type agitator for homogeneous solution mixing.
  • Discharge: Solution or slurry is discharged by nitrogen pressure or pump through a bottom discharge valve.
  • GMP Compliance: High-precision mirror polishing (RA ≤ 0.4 μm) ensures no dead angles, meeting stringent GMP validation requirements.

Key Characters

  • High convection circulation with a total cross-section ratio up to 2.
  • Easy unloading of contents and complete discharge of condensate water.
  • Forced circulation improves heat transfer coefficient and accelerates crystallization.
  • Aseptic systems with air respirators and cleaning balls prevent microbial pollution.
  • Insulation made of polyurethane foam or pearl cotton with frosted Matt outer surface.
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Technology Data

Model Item JJG-500 JJG-1000 JJG-3000 JJG-5000 JJG-10000
Work Volume (L) 500 1000 3000 5000 10000
Motor Power (Kw) 2.2 3.0 4.0 5.5 15
Agitator Speed (RPM) 0-100
Inside Pressure (MPa) -0.1 / 0.3 (Customizable)
Jacket Pressure (MPa) 0.3 (Customizable)
Heating Medium Steam / Hot Water / Electrical
Cooling Medium Chiller / Cooling Water / Tap Water
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Professional Service Workflow

1. Inquiry & URS Documents
2. DQ Documents & PID Drawing
3. Technical Quotation (PI)
4. Engineering & Manufacturing
5. FAT Inspection
6. Loading & Shipping
7. After-sales (OQ, PQ, SAT)

Frequently Asked Questions

How is the equipment quality controlled?
We have a qualified expert team that inspects every production step. All machines are strictly tested in our plant before shipment.
What is the warranty period for the reactor?
We provide a 1-year warranty for machine operation and offer whole-life technical service support.
Can you assist with overseas installation?
Yes, if required, we can send engineers to your plant to assist with installation and commissioning.
How can I track my order's production status?
We provide weekly updates with photos or videos. Once finished, detailed checking media are sent for your approval before shipment.
What services are offered before placing an order?
We create design drawings based on your URS. Upon approval, we provide a formal quotation and finalize terms for delivery and packaging.
What makes this reactor better for pharmaceutical use?
The equipment features mirror polishing (RA ≤ 0.4 μm), aseptic systems, and lead technologies to ensure no pollution and increased competitive advantage.

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